Product Description

High Quality Rack Processing C45 Rack  M1/M1.5/M2/M2.5/M3/M4/M5/M6/M7/M8 Rack/Spur Gear Rack

Product Description

Mighty can produce full series  racks.  M1/M1.5/M2/M2.5/M3/M4/M5/M6/M7/M8 

Dimensions:

Product name rack gear, rack
Model number M1 15×15              
Model 1
Height/he(mm) 15
width/s(mm) 15
Length/L (mm): 500/1000/2000

Product photo:

Other Types of RACKS:

PACKING

Packaging
                      
    Packing  

 

We use standard export wooden case, carton and pallet, but we can also pack it as per your special requirements.

OUR COMPANY

ZheJiang Mighty Machinery Co., Ltd. specializes in offering best service and the most competitive price for our customer.

After over 10 years’ hard work, MIGHTY’s business has grown rapidly and become an important partner for oversea clients in the industrial field and become a holding company for 3 manufacturing factories.

MIGHTY’s products have obtained reputation of domestic and oversea customers with taking advantage of technology, management, quality and very competitive price.

 

Your satisfaction is the biggest motivation for our work, choose us to get high quality products and best service.

OUR FACTORY

 

 

 

Main Products:

Timing belt pulleys, timing bars, timing belt clamping plates.

Locking elements and shrink discs: could be alternative for Ringfeder, Sati, Chiaravalli, BEA, KBK, Tollok, etc.

V belt pulleys and taper lock bush.

Sprockets, idler, and plate wheels.

Gears and racks: spur gear, helical gear, bevel gear, worm gear, gear rack.

Shaft couplings: miniature coupling, curved tooth coupling, chain coupling, HRC coupling, normex coupling, FCL coupling, GE coupling, rigid and flexible coupling, jaw coupling, disc coupling, multi-beam coupling, universal joint, torque limiter, shaft collars.

Forging, Casting, Stamping Parts.
Other customized power transmission products and Machining Parts (OEM).

 

 

Application

 

1. Engineering: machine tools, foundry equipments, conveyors, compressors, painting systems, etc.

2. Pharmaceuticals& Food Processing: pulp mill blowers, conveyor in warehouse, agitators, grain, boiler, bakery machine, labeling machine, robots, etc.

3. Agriculture Industries: cultivator, rice winnower tractor, harvester, rice planter, farm equipment, etc.

4. Texitile Mills: looms, spinning, wrappers, high-speed auto looms, processing machine, twister, carding machine, ruler calendar machine, high speed winder, etc.

5. Printing Machinery: newspaper press, rotary machine, screen printer machine, linotype machine offset printer, etc.

6. Paper Industries: chipper roll grinder, cut off saw, edgers, flotation cell and chips saws, etc.

7. Building Construction Machinery: buffers, elevator floor polisher mixing machine, vibrator, hoists, crusher, etc.

8. Office Equipments: typewriter, plotters, camera, money drive, money sorting machine, data storage equipment, etc.

9. Glass and Plastic Industries: conveyor, carton sealers, grinders, creeper paper manufacturing machine, lintec backing, etc.

10. Home Appliances: vacuum cleaner, laundry machine, icecream machine, sewing machine, kitchen equipments, etc.

 

FAQ

Q: Are you trading company or manufacturer ?
A: We are factory.

Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.

Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.

Q: What is your terms of payment ?
A: Payment=1000USD, 30% T/T in advance ,balance before shippment.
If you have another question, pls feel free to contact us as below:

 

Contacts

We warmly welcome friends from domestic and abroad come to us for business negotiation and cooperation for mutual benefit. To supply customers excellent quality products with good price and punctual delivery time is our responsibility.

Any question or inquiry, pls contact us without hesitate, we assure any of your inquiry will get our prompt attention and reply!
 

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Toothed Portion Shape: Spur Gear
Material: C45
Certification: ISO9001:2008
Length/L (mm): 500/1000/2000
Samples:
US$ 0.1/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

plastic gear rack

Can plastic gear racks withstand variations in environmental conditions?

Plastic gear racks are designed to withstand variations in environmental conditions to a certain extent. The ability of plastic gear racks to withstand such conditions depends on the specific plastic material used and the nature of the environmental factors involved. Here’s a detailed explanation of how plastic gear racks can handle variations in environmental conditions:

  • Temperature: Plastic gear racks have different temperature resistance capabilities based on the chosen plastic material. High-performance plastics like nylon, polyacetal (POM), or polycarbonate (PC) offer good temperature resistance, allowing them to operate effectively within a wide temperature range. However, it is important to consider the temperature limits specified by the manufacturer for the specific plastic material to ensure that the gear rack can withstand the anticipated temperature variations without experiencing dimensional changes or loss of mechanical properties.
  • Humidity and Moisture: Most plastic gear racks are resistant to moisture and humidity to a certain extent. Plastics like nylon, polyacetal (POM), or polyethylene (PE) have inherently low moisture absorption, reducing the risk of dimensional changes or degradation in wet or humid environments. However, prolonged exposure to high levels of moisture or immersion in liquids may still affect the performance of plastic gear racks. In such cases, selecting plastics with higher resistance to moisture, such as certain grades of nylon or polypropylene (PP), can help improve their ability to withstand humid conditions.
  • Chemical Exposure: Plastic gear racks exhibit varying degrees of resistance to different chemicals. Plastics like nylon, polyacetal (POM), or polypropylene (PP) offer good chemical resistance, making them suitable for applications exposed to common chemicals and solvents. However, it is important to consider the specific chemical environment and verify the compatibility of the chosen plastic material with the chemicals present. In certain cases, specialty plastics such as polyphenylene sulfide (PPS) or fluoropolymers may be required to ensure adequate resistance to aggressive chemicals.
  • UV Radiation: Continuous exposure to ultraviolet (UV) radiation from sunlight can degrade the performance of plastic gear racks over time. Plastics like nylon or polyacetal (POM) may exhibit some level of UV resistance, but prolonged exposure can still lead to color fading, surface degradation, or reduced mechanical properties. In outdoor applications or environments with significant UV exposure, selecting UV-stabilized plastics or adding protective coatings can help enhance the UV resistance of plastic gear racks.
  • Environmental Contaminants: Plastic gear racks can handle variations in environmental contaminants to a certain extent. Plastics like nylon or polyacetal (POM) are resistant to common contaminants such as dust, dirt, or mild chemicals. However, exposure to abrasive particles or highly corrosive substances may cause accelerated wear or damage to the gear rack. Regular cleaning and maintenance practices, along with proper sealing and protection, can help mitigate the impact of environmental contaminants on plastic gear racks.

It’s important to note that while plastic gear racks can withstand variations in environmental conditions, their performance and longevity can be influenced by the severity and duration of exposure. It is recommended to consult the manufacturer’s guidelines and consider the specific requirements of the application to ensure that the chosen plastic material and design of the gear rack are suitable for the anticipated environmental conditions.

plastic gear rack

How do plastic gear racks handle variations in temperature and humidity?

Plastic gear racks are designed to handle variations in temperature and humidity, offering certain advantages compared to metal gear racks in such conditions. Here’s a detailed explanation of how plastic gear racks handle these variations:

  • Temperature Resistance: Plastic gear racks are available in materials that exhibit good temperature resistance. They can withstand a wide range of temperatures, both high and low, without significant deformation or degradation. Different plastic materials have different temperature limits, so it’s important to select a material that suits the intended operating temperature range. For example, engineering plastics like nylon or acetal can maintain their mechanical properties across a wide temperature range, making them suitable for various applications.
  • Thermal Expansion: Plastic gear racks have a lower coefficient of thermal expansion compared to metals. This means they expand or contract less with temperature changes. The low thermal expansion coefficient helps minimize dimensional changes and ensures the gear rack retains its shape and tooth profile, maintaining the overall accuracy and performance. It’s important to consider the thermal expansion characteristics of the specific plastic material used in the gear rack design to account for any potential dimensional changes during temperature variations.
  • Humidity Resistance: Plastic gear racks are generally resistant to humidity and moisture. Unlike metals, plastic materials do not rust or corrode when exposed to water or high humidity environments. This resistance to moisture makes plastic gear racks suitable for applications where there is a risk of exposure to moisture, such as outdoor equipment or machinery used in humid environments. However, it’s important to consider the specific plastic material’s moisture absorption properties and select a material that has low moisture absorption rates to maintain dimensional stability and prevent any negative effects on performance.
  • Sealing and Protective Measures: In applications where plastic gear racks are exposed to extreme temperature or high humidity conditions, additional sealing or protective measures may be necessary. This can include using gaskets, seals, or enclosures to ensure that the gear rack remains protected from direct contact with moisture or temperature fluctuations. Sealing measures can help maintain the gear rack’s performance and extend its lifespan in challenging environmental conditions.
  • Material Selection: The choice of plastic material for the gear rack is crucial in determining its ability to handle temperature and humidity variations. Different plastic materials have different properties, including temperature and moisture resistance. It’s important to select a plastic material that is specifically formulated or engineered to withstand the anticipated temperature and humidity conditions in the application. Consulting with material suppliers or manufacturers can provide guidance in selecting the most suitable plastic material for the desired operating conditions.

While plastic gear racks offer advantages in handling temperature and humidity variations, it’s important to assess the specific requirements of the application and select the appropriate plastic material and design considerations accordingly. Regular inspection and maintenance should also be performed to ensure the gear rack’s performance is not compromised by any environmental factors.

plastic gear rack

Can you explain the applications of plastic gear racks in various industries?

Plastic gear racks find applications in diverse industries due to their unique characteristics and advantages. Here’s a detailed explanation of the applications of plastic gear racks in various industries:

  • Automation Systems: Plastic gear racks are commonly used in automation systems, such as linear actuators or robotic motion control systems. They provide a lightweight and cost-effective solution for converting rotary motion into linear motion or vice versa. By meshing with a pinion gear or a similar mechanism, the gear rack enables precise and controlled linear movement, allowing for tasks such as part feeding, assembly, or material handling in automated machinery.
  • Printing and Packaging Machinery: Plastic gear racks find applications in printing presses and packaging machinery. They are used for linear motion control, such as paper transport, registration, or cutting operations. Plastic gear racks offer advantages such as reduced noise, lightweight construction, and resistance to corrosion from ink or other fluids. Their use in printing and packaging machinery ensures smooth and reliable operation, contributing to efficient production processes.
  • Medical Equipment: Plastic gear racks are commonly employed in medical equipment and devices. They are used in applications such as adjustable hospital beds, dental chairs, or diagnostic equipment. Plastic gear racks provide quiet operation, lightweight design, and resistance to sterilization processes. These features make them suitable for medical equipment where precise linear motion control is required, ensuring patient comfort, ease of use, and accurate positioning.
  • Office Equipment: Plastic gear racks are used in various office equipment, including printers, scanners, or photocopiers. They contribute to the movement of scanning heads, paper feeds, or other components requiring linear motion control. Plastic gear racks offer advantages such as low friction, quiet operation, and cost-effectiveness. Their integration into office equipment ensures reliable performance and accurate document handling.
  • Consumer Electronics: Plastic gear racks are found in consumer electronics devices that involve linear motion control, such as cameras, camcorders, or 3D printers. They enable precise positioning, focusing, or movement of components within these devices. Plastic gear racks provide lightweight and compact solutions, allowing for miniaturization and portability in consumer electronics products.
  • Automotive Industry: Plastic gear racks have applications in the automotive industry, particularly in electric power steering systems. They are used to convert the rotational motion of the steering motor into linear motion for steering the vehicle. Plastic gear racks offer advantages such as reduced weight, lower manufacturing costs, and quieter operation compared to traditional metal gear racks used in hydraulic power steering systems.
  • Renewable Energy: Plastic gear racks are utilized in renewable energy applications, such as solar tracking systems or wind turbines. They contribute to the precise positioning and movement of solar panels or wind turbine blades to optimize energy capture. Plastic gear racks offer advantages such as lightweight construction, corrosion resistance, and low friction, making them suitable for outdoor and environmentally demanding conditions.

These are just a few examples of the wide range of industries where plastic gear racks are applied. The versatility, cost-effectiveness, lightweight construction, corrosion resistance, and noise reduction properties of plastic gear racks make them a preferred choice in many applications where linear motion control is required.

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editor by CX 2023-10-19