Product Description

Features
1. Available in sizes in Module1.5/2/3/4/5/6/7/8/9/10

2. Repeatability of up to ± 0.01mm

3. Powerful rack and pinion drives for reliable movements.

4. Extremely compact frame with high inherent stiffness

5. It is designed for  high-temperature resistance, long service life.

6. Rigidness improved, Smaller size, Easy to maintain,  Improve accuracy, Easy assemble, etc.

Operation
1. The operation conditions need to be within the rated values as shown in the technical information.

2. Avoid dust, debris, and any foreign objects from entering the rack and pinion return system.

3. The operational temperature should be under 80 ºC. In high-temperature environments above 80ºC.

4. If the product can be used in a special environment, such as vacuum, vibration,
clean room, corrosive chemicals, organic solvents, extremely high or low temperatures, humidity, liquid splashes,
oil drops or mist, high salt, heavy load, vertical or cantilever installations. Please Confirm first with TOCO.

5. For vertical installations, when loaded, there is a possibility that the slider may fall. We recommend adding
proper braking and ensure functionality before the operation.

Maintenance
1. Lubricate the product before the initial use. Note the type of grease used and avoid mixing different types together.

2. For normal operating conditions, it is recommended to check the operation every 100km, clean and supply grease CHINAMFG the rack and pinion.

Brand TOCO
Model Rack and pinion
Size customize Module1.5/2/3/4/5/6/7/8/9/10
HS-CODE 8483900090
Items packing Plastic bag+Cartons Or Wooden Packing
Payment terms T/T, Western Union
Production lead time 15 business days for sample, 35 days for the bulk
Keyword Rack and pinion
Application 1. Automatic controlling machine
2. Semi-conductor industry
3. General industry machinery
4. Medical equipment
5. Solar energy equipment
6. Machine tool
7. Parking system
8. High-speed rail and aviation transportation equipment, etc.

Catalogs

Package & Shipping
1.Package: Carton or wooden case.
2.Delivery time: 15 days after receiving payment.
3.Shipping: by express (DHL, TNT, FedEx, etc.) or by sea.

TOCO Exhibition

ZheJiang brand registered trademark, High-Tech Enterprise, letter patents, and ISO.

 

Application: Machinery, Laser Cutting Machines
Hardness: Hardened Tooth Surface
Gear Position: External Gear
Manufacturing Method: Ground or Milled
Toothed Portion Shape: Straight or Helical
Material: S45c or Scm440
Samples:
US$ 100/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

plastic gear rack

Can rack and pinion systems be customized for specific machinery?

Yes, rack and pinion systems can be customized to suit specific machinery requirements. These systems offer flexibility in design and can be tailored to meet the unique needs of different applications and machinery. Here’s a detailed explanation of the customization possibilities for rack and pinion systems:

1. Size and Dimension: Rack and pinion systems can be customized in terms of size and dimension to fit the available space and requirements of the machinery. The length and width of the rack, as well as the diameter and number of teeth on the pinion, can be adjusted to ensure proper integration and optimal performance within the given constraints.

2. Load Capacity: Depending on the machinery’s load requirements, the rack and pinion system can be customized to handle specific load capacities. This involves selecting the appropriate tooth profile, material, and sizing of the rack and pinion to ensure they can withstand and transmit the required forces without compromising performance or safety.

3. Speed and Accuracy: Rack and pinion systems can be customized to achieve specific speed and accuracy requirements. By selecting the appropriate gear ratio, tooth pitch, and tooth profile, the system can be tailored to deliver the desired linear speed and positional accuracy needed for the machinery.

4. Material Selection: The choice of materials for the rack and pinion can be customized based on factors such as environmental conditions, load requirements, and wear resistance. Different materials, such as steel, stainless steel, or specialized alloys, can be selected to ensure durability, longevity, and compatibility with the specific machinery and its operating environment.

5. Lubrication and Maintenance: Customization of the rack and pinion system can also involve specifying the lubrication requirements and maintenance procedures. Depending on the application and machinery, the lubrication method, frequency, and type of lubricant can be customized to optimize performance, minimize wear, and extend the system’s lifespan.

6. Integration and Mounting: Rack and pinion systems can be customized to facilitate easy integration and mounting within the machinery. Mounting hole patterns, brackets, and interfaces can be designed to align with the machinery’s structure and mounting points, ensuring a seamless and secure installation.

Overall, rack and pinion systems offer a high degree of customization to meet the specific requirements of different machinery. By considering factors such as size, load capacity, speed, materials, lubrication, and integration, a rack and pinion system can be tailor-made to provide optimal performance, reliability, and longevity in a wide range of applications.

plastic gear rack

What are the benefits of using rack and pinion for steering in vehicles?

Using rack and pinion for steering in vehicles offers several benefits that contribute to improved control, responsiveness, and overall driving experience. Here’s a detailed explanation:

  • Precise and Responsive Steering: Rack and pinion steering systems provide precise and responsive steering control. The direct connection between the steering wheel and the pinion gear on the rack allows for immediate response to driver input. This direct linkage eliminates the play or lag that can be present in other steering systems, providing a more accurate and connected feel between the driver and the vehicle’s front wheels.
  • Compact and Lightweight Design: Rack and pinion steering systems have a compact and lightweight design compared to other steering mechanisms, such as recirculating ball systems. The rack, which is a linear gear, takes up less space than other designs, allowing for more efficient packaging within the vehicle’s front end. The reduced weight contributes to improved fuel efficiency and overall vehicle performance.
  • Efficient Power Transfer: Rack and pinion systems offer efficient power transfer from the steering input to the wheels. The rack and pinion mechanism provide a direct mechanical linkage, allowing for minimal energy loss during power transmission. This efficiency translates into a more responsive steering feel and reduces the effort required from the driver to turn the wheels, especially at low speeds or during parking maneuvers.
  • Low Maintenance and Durability: Rack and pinion steering systems generally require less maintenance compared to other steering designs. The simplicity of the mechanism, with fewer moving parts, reduces the likelihood of component failure or wear. The durability of rack and pinion systems contributes to their long service life, providing reliable steering performance throughout the vehicle’s lifespan.
  • Improved Steering Feedback: Rack and pinion steering systems provide better steering feedback to the driver compared to other systems. The direct connection between the steering wheel and the rack allows the driver to feel the road surface and the vehicle’s response more accurately. This enhanced feedback helps the driver make precise steering adjustments, improving overall vehicle control and safety.
  • Adaptability to Power Steering: Rack and pinion steering systems can be easily integrated with power steering systems. The rack and pinion mechanism can accommodate hydraulic or electric power assistance, enhancing the driver’s steering comfort and reducing the effort required to maneuver the vehicle. Power-assisted rack and pinion steering systems offer variable assist levels, adjusting the steering effort based on driving conditions for optimal control.

In conclusion, using rack and pinion for steering in vehicles provides benefits such as precise and responsive steering, compact and lightweight design, efficient power transfer, low maintenance, improved steering feedback, and adaptability to power steering. These advantages contribute to enhanced control, maneuverability, and driving experience, making rack and pinion steering systems a popular choice in modern vehicles.

plastic gear rack

What is a rack and pinion system, and how does it work?

A rack and pinion system is a mechanism used to convert rotational motion into linear motion. It consists of two main components: a rack and a pinion. The rack is a linear gear with teeth along its length, while the pinion is a small gear with teeth that mesh with the rack. Here’s a detailed explanation of how a rack and pinion system works:

  1. The pinion, which is the smaller gear, is connected to a rotary motion source such as an electric motor or a manual crank.
  2. As the pinion rotates, its teeth engage with the teeth on the rack, causing the rack to move in a linear direction.
  3. The linear motion of the rack can be either back-and-forth or unidirectional, depending on the design and application.
  4. The teeth on the pinion and rack mesh together tightly, ensuring a positive and efficient transfer of motion.
  5. By varying the rotational speed and direction of the pinion, the linear motion of the rack can be controlled and adjusted.
  6. The rack and pinion system can be used to achieve various mechanical functions, such as linear actuation, positioning, or power transmission.
  7. Depending on the application, additional components such as guides, bearings, and support structures may be incorporated to enhance the system’s stability and performance.
  8. Rack and pinion systems are commonly used in a wide range of applications, including steering systems in automobiles, CNC machines, robotics, elevators, and other mechanisms that require precise linear motion.

The rack and pinion system offers several advantages, including simplicity, high efficiency, compactness, and the ability to convert rotational motion into linear motion with a relatively high degree of precision. However, it’s important to note that the system may generate some backlash or play due to the clearance between the teeth, which can be minimized through proper design and manufacturing techniques.

China Custom CZPT Motion Rack and Pinion for Solar Energy Equipment with Hot sellingChina Custom CZPT Motion Rack and Pinion for Solar Energy Equipment with Hot selling
editor by CX 2023-10-21