Product Description

Customer Design Plastic Nylon Transmission Car Auto Spare Parts Door Gate Window Opener Elevator Lifting Gear Rack Pinion Racks

Features

1. High-precision racks for smooth, quiet operation.
2. Precision pinions easily mount to gearboxes.
3. Can be combined and cut into arbitrary shorter lengths.
4. High stabilization, flexible for custom-made requests.
5. High Load capability, more compact, but less complex.
6. Constant stiffness over the complete travel length plus good system performance.

Product Description

Product Type Helical teeth gear rack/ Straight teeth gear racks
Model Number M1 M1.25 M1.5 M2 M2.5 M3 M4 M5 M6 M8 M10 M12
Length 500mm, 1000mm, 2000mm, custom length
Material C45, 42CrMo, SS304, SS316, nylon, POM
Helix Angle Standard 19°31’42” or customized angle
Precision DIN5 DIN6 DIN7 DIN8 DIN9 DIN10 
Pressure Angle 14.5 / 15 / 20 degree
Finish Black oxide, galvanized, teeth hardened
Application Automation Machines, CNC Machine, Building Material Shops, Manufacturing Plants, Machinery Repair Shops, Construction works
Delivery Time Stock size 2-5 days; customized size 10-30 days

 

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Our Advantages

Related Product

 

Company Profile

FAQ

Q: How to ship to us?
A: It is available by air, sea, or train.

Q: How to pay the money?
A: T/T and L/C are preferred, with different currencies, including USD, EUR, RMB, etc.

Q: How can I know if the product is suitable for me?
A: >1ST confirm drawing and specification >2nd test sample >3rd start mass production.

Q: Can I come to your company to visit?
A: Yes, you are welcome to visit us at any time.

Application: Machinery, Door Gate Window
Hardness: Hardened Tooth Surface
Gear Position: External Gear
Samples:
US$ 50/Piece
1 Piece(Min.Order)

|

Order Sample

Black and silver
Customization:
Available

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Customized Request

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Shipping Cost:

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

plastic gear rack

What safety considerations should be kept in mind when working with plastic gear racks?

When working with plastic gear racks, several safety considerations should be kept in mind to ensure the well-being of operators, prevent accidents, and maintain the integrity of the equipment. Here’s a detailed explanation of the safety considerations associated with plastic gear racks:

  • Proper Installation: Ensure that plastic gear racks are installed correctly and securely according to the manufacturer’s instructions. Improper installation can lead to misalignment, excessive wear, or premature failure, posing safety risks. Follow the recommended torque values and fastening procedures to ensure the gear rack is properly mounted and aligned with other components.
  • Load Capacity: Be aware of the load capacity limitations of the plastic gear rack. Exceeding the recommended load capacity can lead to gear failure or unexpected accidents. Consider the anticipated loads and forces in the application and select a gear rack that can safely handle those requirements. If necessary, consult with the manufacturer or an engineer to ensure the gear rack is appropriately sized for the intended application.
  • Operating Speed: Take into account the operating speed limitations of the plastic gear rack. High-speed applications can generate significant centrifugal forces and heat, potentially compromising the integrity of the gear rack. Ensure that the selected gear rack is suitable for the intended operating speed range and consider additional measures such as lubrication or cooling if required.
  • Maintenance and Inspection: Regularly inspect and maintain plastic gear racks to ensure their continued safe operation. Check for signs of wear, damage, or deformation, including tooth wear, cracks, or excessive backlash. Perform routine lubrication as recommended by the manufacturer. Replace any worn or damaged gear racks promptly to prevent unexpected failures that could lead to accidents or equipment damage.
  • Environmental Considerations: Consider the environmental conditions in which the plastic gear rack will operate. Extreme temperatures, excessive humidity, or exposure to corrosive substances can degrade the performance and integrity of the gear rack. Select a plastic material that is suitable for the anticipated environmental conditions and ensure any necessary protective measures are in place to prevent deterioration or failure.
  • Operator Training: Provide proper training to operators working with machinery or equipment that incorporates plastic gear racks. Ensure they understand the potential hazards, safety protocols, and procedures for safe operation, maintenance, and inspection of the gear racks. Promote a culture of safety and encourage operators to report any concerns or issues promptly.

It’s essential to adhere to relevant safety standards, regulations, and guidelines specific to the industry and application when working with plastic gear racks. Consulting with experts, such as engineers or safety professionals, can provide valuable insights and help ensure compliance with safety requirements.

plastic gear rack

How do plastic gear racks handle variations in rack length and width?

Plastic gear racks are designed to handle variations in rack length and width, offering flexibility and adaptability in various applications. Here’s a detailed explanation of how plastic gear racks accommodate variations in length and width:

  • Modularity: Plastic gear racks often feature a modular design, allowing them to be easily extended or shortened to accommodate different rack lengths. The modular nature of plastic gear racks enables users to connect multiple rack segments together, creating a longer rack as needed. This modularity simplifies installation and provides versatility in applications where rack length requirements vary.
  • Cutting and Customization: Plastic gear racks can be readily cut or trimmed to achieve the desired length. The plastic materials used in gear racks are generally easy to work with, allowing for precise cutting or customization using common tools. This ability to cut and customize plastic gear racks enables users to adapt the rack length to specific equipment or space constraints, ensuring a proper fit and functionality.
  • Flexible Mounting Options: Plastic gear racks often offer various mounting options, allowing for flexibility in rack width. They can be mounted using different methods, such as through holes, slots, or mounting brackets, which accommodate variations in rack width. These flexible mounting options enable users to adjust the positioning and alignment of the gear rack to suit the specific requirements of the application.
  • Custom Manufacturing: In some cases, plastic gear racks can be custom manufactured to meet specific length and width requirements. Gear rack manufacturers can produce plastic gear racks with precise dimensions and specifications tailored to the application. Custom manufacturing ensures an optimal fit and functionality, particularly in cases where standard off-the-shelf gear racks do not meet the desired length or width.
  • Design Considerations: When designing systems that incorporate plastic gear racks, engineers can account for variations in rack length and width by incorporating adjustable components or allowing for tolerance in the design. By considering potential variations during the design phase, engineers can ensure that the gear rack system can accommodate slight deviations in length and width without affecting overall performance.

Overall, plastic gear racks offer versatility and adaptability when it comes to handling variations in rack length and width. Whether through modularity, cutting/customization, flexible mounting options, custom manufacturing, or design considerations, plastic gear racks can be adjusted and tailored to meet specific requirements in a wide range of applications.

plastic gear rack

Can you explain the applications of plastic gear racks in various industries?

Plastic gear racks find applications in diverse industries due to their unique characteristics and advantages. Here’s a detailed explanation of the applications of plastic gear racks in various industries:

  • Automation Systems: Plastic gear racks are commonly used in automation systems, such as linear actuators or robotic motion control systems. They provide a lightweight and cost-effective solution for converting rotary motion into linear motion or vice versa. By meshing with a pinion gear or a similar mechanism, the gear rack enables precise and controlled linear movement, allowing for tasks such as part feeding, assembly, or material handling in automated machinery.
  • Printing and Packaging Machinery: Plastic gear racks find applications in printing presses and packaging machinery. They are used for linear motion control, such as paper transport, registration, or cutting operations. Plastic gear racks offer advantages such as reduced noise, lightweight construction, and resistance to corrosion from ink or other fluids. Their use in printing and packaging machinery ensures smooth and reliable operation, contributing to efficient production processes.
  • Medical Equipment: Plastic gear racks are commonly employed in medical equipment and devices. They are used in applications such as adjustable hospital beds, dental chairs, or diagnostic equipment. Plastic gear racks provide quiet operation, lightweight design, and resistance to sterilization processes. These features make them suitable for medical equipment where precise linear motion control is required, ensuring patient comfort, ease of use, and accurate positioning.
  • Office Equipment: Plastic gear racks are used in various office equipment, including printers, scanners, or photocopiers. They contribute to the movement of scanning heads, paper feeds, or other components requiring linear motion control. Plastic gear racks offer advantages such as low friction, quiet operation, and cost-effectiveness. Their integration into office equipment ensures reliable performance and accurate document handling.
  • Consumer Electronics: Plastic gear racks are found in consumer electronics devices that involve linear motion control, such as cameras, camcorders, or 3D printers. They enable precise positioning, focusing, or movement of components within these devices. Plastic gear racks provide lightweight and compact solutions, allowing for miniaturization and portability in consumer electronics products.
  • Automotive Industry: Plastic gear racks have applications in the automotive industry, particularly in electric power steering systems. They are used to convert the rotational motion of the steering motor into linear motion for steering the vehicle. Plastic gear racks offer advantages such as reduced weight, lower manufacturing costs, and quieter operation compared to traditional metal gear racks used in hydraulic power steering systems.
  • Renewable Energy: Plastic gear racks are utilized in renewable energy applications, such as solar tracking systems or wind turbines. They contribute to the precise positioning and movement of solar panels or wind turbine blades to optimize energy capture. Plastic gear racks offer advantages such as lightweight construction, corrosion resistance, and low friction, making them suitable for outdoor and environmentally demanding conditions.

These are just a few examples of the wide range of industries where plastic gear racks are applied. The versatility, cost-effectiveness, lightweight construction, corrosion resistance, and noise reduction properties of plastic gear racks make them a preferred choice in many applications where linear motion control is required.

China Custom Customer Design Plastic Nylon Transmission Car Auto Spare Parts Door Gate Window Opener Elevator Lifting Gear Rack Pinion Racks raw gearChina Custom Customer Design Plastic Nylon Transmission Car Auto Spare Parts Door Gate Window Opener Elevator Lifting Gear Rack Pinion Racks raw gear
editor by CX 2023-11-02