Product Description

Product Name:Spur cnc mold flexible gear rack and pinion

Specifications:

Gear ratio Module of gear Locating distance Offset distance
10/43 4.186 92 -25
47

 Processing rage:
 

Processing range Face milling Face Hobing  
Max. gear ratio 200:1 200:1  
Max. whole depth 20mm(0.787″) 20mm(0.787″)  
Max. tooth width 58mm(2.283″) 58mm(2.283″)  
Tooth number range 1~200 1~200  
Max. pitch circle diameter 280mm(11″) 280mm(11″)  
Max. cutter size(diameter) 228.6mm(9″) 228.6mm(9″)  
Rating module range 2~13 2~13  

 

Company Information

 

HangZhou CHINAMFG automobile industry co.,ltd is 1 of the biggest auto parts supplier in china, its main auto parts include front/rear axle assembly for light truck and passenger car, final drive, pinion or auto gear, front/rear muffler, seat and other accessory.

We have professional development team and advanced equipment, we can develop and manufacture related parts according to you, supply with you a set of solutions, so tell us your requirement, and you will get an answer beyond your expectations.

Xihu (West Lake) Dis. industry gear workshop is belonging to vehicle axle factory of HangZhou Xihu (West Lake) Dis. Automobile Industry Co.,Ltd, and concentrate on designing and manufacturing automobile gear products, possesses China made and imported advanced gear milling, heat-treatment, gear grinding and other gear processing facilities, composed 1 machining line of driving and driven spiral bevel gear, 1 heat-treatment line, with the annual production of 800,000 sets of automobile gear.

FAQ

Q1. What is your terms of packing?
A: Generally, we pack out goods in containers by iron frame. If you have special requirement we can follow. 

Q2. What is your terms of payment?
A: T/T 50% as deposit, and 50% before delivery. We’ll show you the photos of the products and packages 
before you pay the balance.

Q3. What is your terms of delivery?
A:  It takes about 15 days after receiving your advance payment. 

Q4. How about your delivery time?
A: Generally, it will take 10 to 15 days after receiving your advance payment. The specific delivery time depends 
on the items and the quantity of your order.

Q5. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.

Q6. What is your sample policy?
A: Since this product is high-value product, we can accept sample by discount. Should the production be large in quantity, we may even consider re-funding for the sample.

Q7. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery

Q8: How do you make our business long-term and good relationship?
A:1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them, 
no matter where they come from.

Our Service

1. OEM Manufacturing welcome: Product, Package… 

2. Sample order 

3. We will reply you for your inquiry in 24 hours.

4. after sending, we will track the products for you once every 2 days, until you get the products. When you got the goods, test them, and give me a feedback.If you have any questions about the problem, contact with us, we will offer the solve way for you.

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Type: Driving Axle
Gear Ratio: 200:1
Max Whole Depth: 20mm
Tooth Number Range: 1-200
Shape: Rack Gear
Moudle Range: 2-13
Customization:
Available

|

Customized Request

plastic gear rack

How does a rack and pinion handle variations in load capacity and speed?

A rack and pinion system is designed to handle variations in load capacity and speed effectively. These mechanisms are capable of accommodating different operating conditions and adjusting to changes in load and speed. Here’s a detailed explanation of how a rack and pinion handles variations in load capacity and speed:

Load Capacity:

Rack and pinion systems can handle variations in load capacity due to their toothed engagement and distributed load-bearing capabilities. The teeth on the rack and pinion distribute the load evenly across the contact area, allowing for the transmission of substantial forces. As the load capacity increases, the teeth and the structure of the rack and pinion are designed to withstand the additional load without compromising the system’s integrity. This ensures that the rack and pinion can handle a wide range of load capacities, from light loads to heavy loads, while maintaining reliable and efficient linear motion.

Speed:

Rack and pinion systems can also accommodate variations in speed. The speed at which the rack and pinion operates can be adjusted based on the rotational speed of the pinion. By changing the rotational speed of the pinion, the linear speed of the rack can be controlled. This allows for flexibility in adapting to different speed requirements in various applications. Whether it’s a high-speed application that requires rapid linear motion or a slower-speed application that demands precise positioning, the rack and pinion system can be adjusted accordingly to achieve the desired speed.

It’s worth noting that the design and selection of the rack and pinion system play a crucial role in handling load capacity and speed variations. Factors such as the tooth profile, material selection, lubrication, and system layout are taken into consideration to ensure optimal performance under different operating conditions.

In summary, a rack and pinion system handles variations in load capacity by distributing the load evenly across the teeth, allowing for reliable transmission of forces. It accommodates changes in speed by adjusting the rotational speed of the pinion, thereby controlling the linear speed of the rack. These capabilities make rack and pinion systems versatile and adaptable to a wide range of load and speed requirements in different applications.

plastic gear rack

Can rack and pinion systems be integrated into robotic and automation equipment?

Yes, rack and pinion systems can be integrated into robotic and automation equipment, offering several advantages in terms of precision, reliability, and versatility. Here’s a detailed explanation:

  • Precision and Accuracy: Rack and pinion systems provide high precision and accuracy, making them suitable for applications that require precise linear motion control. The meshing of the rack and pinion gears allows for smooth and consistent movement, ensuring precise positioning and repeatability in robotic and automation equipment.
  • Load Capacity: Rack and pinion systems can handle a wide range of load capacities, making them versatile for various robotic and automation applications. By selecting appropriate materials and design parameters, rack and pinion systems can be customized to accommodate different loads, ensuring efficient and reliable operation even under heavy-duty conditions.
  • Compact Design: Rack and pinion systems have a compact design, which is advantageous in robotic and automation equipment where space is often limited. The linear nature of the rack allows for efficient packaging, making it easier to integrate the system into tight spaces without compromising functionality or performance.
  • Fast and Efficient Operation: Rack and pinion systems enable fast and efficient linear motion, making them suitable for applications that require quick and precise movements. The direct mechanical linkage between the rack and pinion gears allows for rapid acceleration and deceleration, facilitating high-speed operation in robotic and automation equipment.
  • Reliability and Durability: Rack and pinion systems are known for their reliability and durability, with the ability to withstand continuous use in demanding industrial environments. The materials used in rack and pinion components, such as hardened steel or engineering plastics, offer excellent wear resistance and mechanical strength, ensuring long service life and minimal maintenance requirements.
  • Easy Integration with Drive Systems: Rack and pinion systems can be easily integrated with various drive systems, such as motors or actuators, to enable automated motion control. The linear motion provided by the rack can be translated into rotary motion using appropriate drive mechanisms, allowing for seamless integration into robotic and automation equipment.

In conclusion, rack and pinion systems can be successfully integrated into robotic and automation equipment due to their precision, load capacity, compact design, fast operation, reliability, durability, and compatibility with drive systems. These features make rack and pinion systems a popular choice in a wide range of applications, including pick-and-place robots, CNC machines, packaging equipment, and many others that require accurate and efficient linear motion control.

plastic gear rack

What are the advantages of using rack and pinion for linear motion?

Rack and pinion systems offer several advantages when it comes to achieving linear motion. These mechanisms are widely used due to their efficiency, precision, and reliability. Here’s a detailed explanation of the advantages of using rack and pinion for linear motion:

  • High Efficiency: Rack and pinion systems are known for their high efficiency in converting rotational motion into linear motion. The meshing of the teeth on the rack and pinion allows for a direct transfer of power, minimizing energy losses and ensuring efficient motion conversion.
  • Precise Positioning: Rack and pinion mechanisms provide precise positioning capabilities. The teeth on the rack and pinion allow for accurate and repeatable linear motion, making them suitable for applications that require precise positioning, such as CNC machines, robotics, and automated systems.
  • Smooth and Controlled Motion: Rack and pinion systems offer smooth and controlled linear motion. The engagement between the teeth of the rack and pinion ensures a continuous and stable transfer of motion, resulting in smooth and reliable movement without backlash or play.
  • Compact Design: Rack and pinion mechanisms have a compact design, making them suitable for applications with space constraints. The linear motion is achieved along the length of the rack, allowing for a linear displacement without the need for additional mechanisms or complex setups.
  • Cost-Effective: Rack and pinion systems are often cost-effective compared to other linear motion mechanisms. They have a relatively simple design and can be manufactured using common materials, which contributes to their affordability and widespread availability.
  • High Load Capacity: Rack and pinion systems can handle high load capacities. The teeth on the rack and pinion distribute the load evenly, allowing for the transmission of substantial forces and enabling the handling of heavy loads in various applications.
  • Durable and Reliable: Rack and pinion mechanisms are known for their durability and reliability. When properly designed and maintained, they can withstand heavy use, harsh environments, and demanding operating conditions, ensuring long-term functionality and minimal downtime.
  • Wide Range of Applications: Rack and pinion systems have a wide range of applications across different industries. Their versatility makes them suitable for use in automotive steering systems, CNC machines, robotics, elevators, stage equipment, printing machinery, and many other mechanical systems.

These advantages make rack and pinion systems a popular choice for achieving linear motion in various applications. Whether it’s for precision positioning, efficient power transmission, or smooth motion control, rack and pinion mechanisms offer numerous benefits that contribute to their widespread use.

China Custom Spur CNC Mold Flexible Gear Rack and Pinion with Good qualityChina Custom Spur CNC Mold Flexible Gear Rack and Pinion with Good quality
editor by CX 2024-04-12