Product Description

Plastic Gear Rack for sliding gate operator

Our gear rack is specially for sliding gate

It is most reliable and exported to many countries with a big quantity.

We have different types of the steel rack below for you to choose:

The nylon gear rack with steel bar inside and there are 4 eyes and 6 eyes available.

Type: 1005*30*8mm, 1005*30*9mm, 1005*30*10mm, 1005*30*11mm1005*30*12mm

Packing: Every 4PCS packed into carton and 125 cartons packed into 1 steel pallet.

Each carton has stainless steel bolts, nuts and washer sets inside.

All is steel material galvanized.

We also produce gear rack as per your special request or standard:
Length X Width X Height (MM)
Material A3 45# and stainless steel
500~2000 X10X15
500~2000 X8X20 Z 636
500~2000 X15X20 1.5 Z 424
500~2000 X20X25 2 Z 318
500~2000 X20X30
500~2000 X25X30 2.5 Z 254
500~2000 X35X40 3 Z 212
500~2000 X40X45 4 Z 159
500~2000 X45X50 5 Z 127
500~2000 X60X65 6 Z 106
500~2000 X60X70 7 Z 91
500~2000 X80X85 8 Z 80
500~2000 X90X100 10 Z 64
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Application: Industry
Material: Nylon
Hardness: Soft Tooth Surface
Manipulate Way: Forced Manipulation
Manufacturing Method: Injection
Toothed Portion Shape: Spur Gear
Customization:
Available

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Customized Request

plastic gear rack

Can plastic gear racks be customized for specific machinery and equipment?

Yes, plastic gear racks can be customized to meet the specific requirements of different machinery and equipment. Customization allows gear racks to be tailored to the unique needs of a particular application, ensuring optimal performance and compatibility. Here’s a detailed explanation of how plastic gear racks can be customized for specific machinery and equipment:

  • Size and Dimensions: Plastic gear racks can be customized in terms of size and dimensions to fit specific machinery and equipment. The length, width, and thickness of the gear rack can be adjusted to match the available space and mating components. Custom sizing ensures proper integration and alignment with other gears, pulleys, or transmission components, optimizing the overall functionality of the machinery.
  • Tooth Profile and Pitch: The tooth profile and pitch of plastic gear racks can be customized to suit the requirements of the machinery. Different tooth profiles, such as straight, helical, or modified profiles, can be selected based on factors like load distribution, noise reduction, or specific motion requirements. The pitch, or the distance between teeth, can also be adjusted to achieve the desired gear ratio or to match with the mating gear or pinion.
  • Material Selection: Depending on the application and operating conditions, different plastic materials can be chosen for the custom gear rack. The selection of the plastic material will consider factors such as strength, wear resistance, temperature resistance, and chemical compatibility. By selecting the most suitable plastic material for the specific machinery and equipment, the performance and longevity of the gear rack can be optimized.
  • Mounting and Fixing Options: Plastic gear racks can be customized with specific mounting and fixing options to ensure proper installation and alignment. Mounting holes, slots, or other attachment features can be incorporated into the design, facilitating easy and secure mounting of the gear rack onto the machinery or equipment. Customized mounting options help simplify the assembly process and enhance the overall reliability of the system.
  • Additional Features: Depending on the application requirements, plastic gear racks can be customized with additional features or modifications. This may include adding keyways, grooves, or specific surface treatments to enhance performance, improve load distribution, or enable compatibility with other components. Customized features can be designed to address specific challenges or to optimize the gear rack’s functionality within the machinery or equipment.

Customization of plastic gear racks is typically carried out in collaboration with manufacturers or suppliers who specialize in gear rack production. Working closely with experts allows for the development of tailored solutions that meet the unique needs of the machinery or equipment. It is important to provide detailed specifications and requirements to ensure accurate customization and the successful integration of the gear rack into the specific application.

plastic gear rack

Can plastic gear racks be employed in food processing and packaging machinery?

Yes, plastic gear racks can be successfully employed in food processing and packaging machinery, offering several advantages in this specific application. Here’s a detailed explanation of why plastic gear racks are suitable for use in food processing and packaging machinery:

  • Food Grade Materials: Plastic gear racks can be manufactured using food-grade materials that comply with industry regulations and standards for contact with food. These materials, such as certain types of nylon or acetal, are specifically formulated to be safe for use in food processing and packaging applications. They are non-toxic, non-reactive, and do not leach harmful substances into the food products, ensuring the highest level of food safety.
  • Corrosion Resistance: Plastic gear racks are inherently resistant to corrosion, making them suitable for the often harsh and corrosive environments encountered in food processing and packaging machinery. They can withstand exposure to moisture, cleaning agents, and food acids without degrading or corroding. This resistance to corrosion helps maintain the hygiene and functionality of the gear rack, ensuring long-term reliability and performance.
  • Smooth and Hygienic Surfaces: Plastic gear racks can be manufactured with smooth surfaces, minimizing the accumulation of food particles, debris, or contaminants. The absence of surface irregularities, such as pits or scratches commonly found in metal gear racks, makes them easier to clean and sterilize. Smooth and hygienic surfaces are crucial in food processing and packaging machinery to prevent bacterial growth, maintain product integrity, and comply with strict hygiene standards.
  • Low Friction and Self-Lubrication: Plastic gear racks exhibit low friction characteristics, reducing wear and energy consumption in food processing and packaging machinery. They can operate smoothly and efficiently, even without extensive lubrication. Some plastic materials used in gear racks have self-lubricating properties, further minimizing the need for frequent lubrication and preventing the risk of lubricants contaminating the food products.
  • Noise Reduction: Plastic gear racks offer quieter operation compared to metal gear racks. The non-metallic construction of plastic gear racks helps dampen vibrations and noise transmission, contributing to a quieter working environment in food processing and packaging facilities where noise reduction is desirable.
  • Design Flexibility: Plastic gear racks can be molded into various shapes and sizes, allowing for design flexibility in food processing and packaging machinery. They can be customized to meet specific application requirements, including load capacity, precision, and dimensional constraints. Plastic gear racks can integrate seamlessly into the overall design of the machinery, optimizing performance and functionality.

When employing plastic gear racks in food processing and packaging machinery, it’s important to select materials that comply with food safety regulations and standards. Consulting with gear rack manufacturers or suppliers who specialize in food-grade materials can ensure the appropriate selection of plastic gear racks for these specific applications.

plastic gear rack

Can you explain the applications of plastic gear racks in various industries?

Plastic gear racks find applications in diverse industries due to their unique characteristics and advantages. Here’s a detailed explanation of the applications of plastic gear racks in various industries:

  • Automation Systems: Plastic gear racks are commonly used in automation systems, such as linear actuators or robotic motion control systems. They provide a lightweight and cost-effective solution for converting rotary motion into linear motion or vice versa. By meshing with a pinion gear or a similar mechanism, the gear rack enables precise and controlled linear movement, allowing for tasks such as part feeding, assembly, or material handling in automated machinery.
  • Printing and Packaging Machinery: Plastic gear racks find applications in printing presses and packaging machinery. They are used for linear motion control, such as paper transport, registration, or cutting operations. Plastic gear racks offer advantages such as reduced noise, lightweight construction, and resistance to corrosion from ink or other fluids. Their use in printing and packaging machinery ensures smooth and reliable operation, contributing to efficient production processes.
  • Medical Equipment: Plastic gear racks are commonly employed in medical equipment and devices. They are used in applications such as adjustable hospital beds, dental chairs, or diagnostic equipment. Plastic gear racks provide quiet operation, lightweight design, and resistance to sterilization processes. These features make them suitable for medical equipment where precise linear motion control is required, ensuring patient comfort, ease of use, and accurate positioning.
  • Office Equipment: Plastic gear racks are used in various office equipment, including printers, scanners, or photocopiers. They contribute to the movement of scanning heads, paper feeds, or other components requiring linear motion control. Plastic gear racks offer advantages such as low friction, quiet operation, and cost-effectiveness. Their integration into office equipment ensures reliable performance and accurate document handling.
  • Consumer Electronics: Plastic gear racks are found in consumer electronics devices that involve linear motion control, such as cameras, camcorders, or 3D printers. They enable precise positioning, focusing, or movement of components within these devices. Plastic gear racks provide lightweight and compact solutions, allowing for miniaturization and portability in consumer electronics products.
  • Automotive Industry: Plastic gear racks have applications in the automotive industry, particularly in electric power steering systems. They are used to convert the rotational motion of the steering motor into linear motion for steering the vehicle. Plastic gear racks offer advantages such as reduced weight, lower manufacturing costs, and quieter operation compared to traditional metal gear racks used in hydraulic power steering systems.
  • Renewable Energy: Plastic gear racks are utilized in renewable energy applications, such as solar tracking systems or wind turbines. They contribute to the precise positioning and movement of solar panels or wind turbine blades to optimize energy capture. Plastic gear racks offer advantages such as lightweight construction, corrosion resistance, and low friction, making them suitable for outdoor and environmentally demanding conditions.

These are just a few examples of the wide range of industries where plastic gear racks are applied. The versatility, cost-effectiveness, lightweight construction, corrosion resistance, and noise reduction properties of plastic gear racks make them a preferred choice in many applications where linear motion control is required.

China Custom CZPT High Quality Plastic Gear Rack with Great qualityChina Custom CZPT High Quality Plastic Gear Rack with Great quality
editor by CX 2024-04-16