Product Description

Product Description

Products

Gear rack

Precision grade

DIN5, DIN6, DIN7, DIN8, DIN10

Material

C45 steel, 304SS, 316SS, 40CrMo, nylon, POM

Heat treatment

High frequency,Quenching/Carburization, Teeth hardened

Surface treatment

Zinc-plated,Nickle-plated,Chrome-plated,Black oxide or as you need

Application Machine

Precision cutting machines.

Lathes machine 

Milling machines

Grinders machine

Automated mechanical systems

Automated warehousing systems.

Produce Machine

CNC engine lathe

CNC milling machine

CNC drilling machine

CNC grinding machine

CNC cutting machines

Machining center

Workstyle

Execution is more preferred than empty talk.

Stock Gear Rack Type

Specification

Color

Helical gear rack

M1 15*15*1000mm

White

M1.5 19*19*1000mm

White

M2 24*24*1000mm

White

M3 29*29*1000mm

White

M4 39x39x1000mm

White

Spur gear rak

M1 15*15*1000mm

Black

Rack Assembly

To assemble connected racks more smoothly, 2 ends of a standard rack would add half tooth which is convenient for next half tooth of next rack to be connected to a complete tooth. The following drawing shows how 2 racks connect and tooth gauge can control pitch position accurately.

With regards to connection of helical racks, it can be connected accurately by opposite tooth gauge.

1. When connecting racks, we recommend lock bores on the sides of rack first, and lock bores by the sequence of the foundation. With assembling the tooth gauge, pitch position of racks can be assembled accurately and completely.

2. Last, lock the position pins on 2 sides of rack; the assembly is completed.
 

Test

Use Coordinate Measuring Machine to test the precision and hardness of gear rack and pinion

 

Packaging & Shipping

Small quantity: We will use carton box.

Big quantity: We will use wooden cases.

 

Company Profile

ZheJiang Haorongshengye Electrical Equipment Co., Ltd.

1. Was founded in 2008
2. Our Principle:

“Credibility Supremacy, and Customer First”
3. Our Promise:

“High quality products, and Excellent Service”
4. Our Value:

“Being Honesty, Doing the Best, and Long-lasting Development”
5. Our Aim:

“Develop to be a leader in the power transmission parts industry in the world”
 

6.Our services:

1).Competitive price

2).High quality products

3).OEM service or can customized according to your drawings

4).Reply your inquiry in 24 hours

5).Professional technical team 24 hours online service

6).Provide sample service

Main products

Machines

 

Exbihition

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Application: Machinery
Hardness: Hardened Tooth Surface
Gear Position: Internal Gear
Toothed Portion Shape: Spur Gear
Module: M1-M10
Length: 500mm/1000mm/2000mm
Samples:
US$ 200/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

plastic gear rack

Can plastic gear racks be used in both mobile and stationary machinery?

Yes, plastic gear racks can be used in both mobile and stationary machinery, offering versatility and flexibility in various applications. Here’s a detailed explanation of how plastic gear racks can be utilized in both types of machinery:

  • Mobile Machinery: Plastic gear racks are well-suited for mobile machinery, which includes vehicles, transport systems, or any equipment that requires movement or portability. In mobile applications, plastic gear racks offer several advantages. They are lightweight compared to metal alternatives, reducing the overall weight of the machinery and improving fuel efficiency. Plastic gear racks also exhibit self-lubricating properties, reducing the need for frequent maintenance and ensuring smooth operation even in dynamic environments. Their resistance to corrosion is beneficial for mobile machinery exposed to outdoor or harsh environments.
  • Stationary Machinery: Plastic gear racks are equally suitable for stationary machinery, which includes equipment that remains fixed or stationary during operation. In stationary applications, plastic gear racks provide reliable and precise linear motion. They can be used in various industries, such as manufacturing, automation, and robotics. Plastic gear racks offer low noise operation, making them suitable for applications where noise reduction is important. Their non-metallic construction helps minimize vibrations and noise transmission, contributing to a quieter working environment. Additionally, plastic gear racks are resistant to most chemicals, making them suitable for applications where exposure to corrosive substances is a concern.

Plastic gear racks are available in different sizes, tooth profiles, and materials to meet the specific requirements of both mobile and stationary machinery. The selection of the gear rack will depend on factors such as load capacity, operating conditions, required precision, and environmental considerations. It’s important to consider these factors and consult with gear rack manufacturers or suppliers to ensure the chosen gear rack is suitable for the intended application.

plastic gear rack

What are the benefits of using plastic gear racks in corrosive environments?

Using plastic gear racks in corrosive environments offers several benefits compared to metal gear racks. Here’s a detailed explanation of the advantages of using plastic gear racks in such conditions:

  • Corrosion Resistance: One of the primary benefits of plastic gear racks in corrosive environments is their inherent resistance to corrosion. Unlike metal gear racks that can rust or corrode when exposed to moisture, chemicals, or aggressive substances, plastic gear racks are resistant to chemical attack and do not undergo oxidation. This resistance ensures the longevity and reliability of the gear rack, even in highly corrosive environments.
  • Chemical Resistance: Plastic gear racks are available in different materials that offer excellent resistance to a wide range of chemicals. They can withstand exposure to acids, alkalis, solvents, and other corrosive substances without suffering from degradation or significant loss of mechanical properties. This chemical resistance makes plastic gear racks suitable for applications in industries such as chemical processing, wastewater treatment, or food processing, where exposure to corrosive chemicals is common.
  • Non-Metallic Construction: Plastic gear racks are made from non-metallic materials, which eliminates the risk of galvanic corrosion that can occur when dissimilar metals come into contact in the presence of an electrolyte. In corrosive environments, where the combination of moisture, chemicals, and metals can accelerate corrosion, using plastic gear racks helps avoid these issues. The non-metallic construction of plastic gear racks ensures the gear rack remains unaffected by galvanic corrosion, prolonging its lifespan and maintaining its performance.
  • Lightweight: Plastic gear racks are generally lighter in weight compared to their metal counterparts. This lightweight nature simplifies installation, reduces the load on support structures, and minimizes the overall weight of the machinery or equipment. In corrosive environments, where metals are more prone to corrosion-related weight loss, using lightweight plastic gear racks can be advantageous for maintaining the structural integrity of the system.
  • Low Maintenance: Plastic gear racks require minimal maintenance in corrosive environments. Unlike metal gear racks that may require regular cleaning, lubrication, or corrosion protection measures, plastic gear racks are often self-lubricating and do not require frequent maintenance. This reduces downtime and maintenance costs associated with corrosion prevention and allows for more efficient operation in corrosive environments.

The benefits of using plastic gear racks in corrosive environments make them a preferred choice in various industries where corrosion resistance is critical. However, it’s important to select the appropriate plastic material based on the specific corrosive environment and the chemicals involved. Consulting with gear rack manufacturers or suppliers can provide guidance in selecting the most suitable plastic material that offers optimal corrosion resistance for the intended application.

plastic gear rack

In which industries are plastic gear racks commonly employed?

Plastic gear racks are commonly employed in various industries due to their unique characteristics and advantages. Here’s a detailed explanation of the industries where plastic gear racks are commonly used:

  • Automation and Robotics: Plastic gear racks find extensive use in automation and robotics industries. They are employed in linear motion systems, such as conveyor systems, pick-and-place machines, or robotic arms. Plastic gear racks provide lightweight and cost-effective solutions for converting rotary motion into linear motion, enabling precise control and movement in automated systems.
  • Printing and Packaging: Plastic gear racks are commonly used in printing and packaging industries. They are employed in printing presses, labeling machines, or packaging equipment for tasks such as paper transport, registration, or cutting operations. Plastic gear racks offer advantages such as reduced noise, corrosion resistance, and lightweight construction, ensuring smooth and reliable operation in these applications.
  • Medical and Healthcare: Plastic gear racks have applications in the medical and healthcare sectors. They are used in various medical equipment and devices, including hospital beds, dental chairs, or diagnostic machines. Plastic gear racks provide quiet operation, lightweight design, and resistance to sterilization processes, making them suitable for precise linear motion control in medical applications.
  • Office Equipment: Plastic gear racks are commonly employed in office equipment such as printers, scanners, or photocopiers. They contribute to the movement of scanning heads, paper feeds, or other components requiring linear motion control. Plastic gear racks offer advantages such as low friction, quiet operation, and cost-effectiveness, ensuring reliable performance in office equipment.
  • Consumer Electronics: Plastic gear racks find applications in consumer electronics devices that involve linear motion control. They are used in cameras, camcorders, 3D printers, or home appliances. Plastic gear racks provide lightweight and compact solutions, enabling precise positioning and movement of components in consumer electronics products.
  • Automotive: Plastic gear racks have applications in the automotive industry, particularly in electric power steering systems. They are utilized to convert the rotational motion of the steering motor into linear motion for steering the vehicle. Plastic gear racks offer advantages such as reduced weight, lower manufacturing costs, and quieter operation compared to traditional metal gear racks used in hydraulic power steering systems.
  • Renewable Energy: Plastic gear racks are employed in renewable energy applications, such as solar tracking systems or wind turbines. They enable precise positioning and movement of solar panels or wind turbine blades to optimize energy capture. Plastic gear racks offer advantages such as lightweight construction, corrosion resistance, and low friction, making them suitable for use in outdoor and environmentally demanding conditions.

These are just a few examples of the industries where plastic gear racks are commonly employed. The versatility, lightweight construction, corrosion resistance, and cost-effectiveness of plastic gear racks make them a preferred choice in many applications requiring linear motion control.

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editor by Dream 2024-04-26