Product Description

Gear Rack Great quality stainless steel helical Spur POM Plastic and pinion steering metric Ground linear flexible best price manufacturer industrial Gear Rack 

Our spur and helical gear racks are welcomed by many customers for its stable high quality and competitive price.

 

The producing character of EP gear racks.

1. Gear rack length: the longest is 4000mm without joint. It can be jointed to any length.

2. Material: steel C45, stainless steel, high strength steel, copper, aluminium, nylon, plastic, POM etc;

3. Module: 0.3-8 (pitch from 0.942-25.12mm, DP 3.175-85);

4. Quality: stable and high: accumulated tolerance 0.1mm per 1000mm for normal quality;

 Accumulated tolerance 0.02mm per 1000mm for 4 sides ground.

Prices for above quality are very competitive for us.

 

The quality character of EP gear racks:

1. Stable transmission and low noise;

2. Effectively avoid normal tolerance based on high precision;

3. The surfaces can be ground to grade 7 quality, and teeth can be ground to grade 6 quality;

4. The mounting holes can be made as request;

5. The price is competitive even the quality is high.

 

Facilities

Machining center;  

CNC gear hobbing machine;

CNC gear shaper;

CNC gear grinding machine;

CNC turning machine;

CNC milling machine.

Y58200 CNC large gear rack shaper,

Y58125A gear rack shaper,

England gear rack shaper

and Russia gear rack shaper,

Gleason machine.

Material

 

More: PA6, PA66, POM, ABS etc.

Teeth type

Spur teeth gear rack;

Helical teeth gear rack;

Round gear rack;

Tube gear rack;

Curved gear rack.

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Type: Gear Rack
Certification: CE, ISO9001: 2000
Condition: New
Warranty: 1.5 Years
Processing: Hobbing
Color: White or as Request
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

|
Request Sample

plastic gear rack

What safety considerations should be kept in mind when working with plastic gear racks?

When working with plastic gear racks, several safety considerations should be kept in mind to ensure the well-being of operators, prevent accidents, and maintain the integrity of the equipment. Here’s a detailed explanation of the safety considerations associated with plastic gear racks:

  • Proper Installation: Ensure that plastic gear racks are installed correctly and securely according to the manufacturer’s instructions. Improper installation can lead to misalignment, excessive wear, or premature failure, posing safety risks. Follow the recommended torque values and fastening procedures to ensure the gear rack is properly mounted and aligned with other components.
  • Load Capacity: Be aware of the load capacity limitations of the plastic gear rack. Exceeding the recommended load capacity can lead to gear failure or unexpected accidents. Consider the anticipated loads and forces in the application and select a gear rack that can safely handle those requirements. If necessary, consult with the manufacturer or an engineer to ensure the gear rack is appropriately sized for the intended application.
  • Operating Speed: Take into account the operating speed limitations of the plastic gear rack. High-speed applications can generate significant centrifugal forces and heat, potentially compromising the integrity of the gear rack. Ensure that the selected gear rack is suitable for the intended operating speed range and consider additional measures such as lubrication or cooling if required.
  • Maintenance and Inspection: Regularly inspect and maintain plastic gear racks to ensure their continued safe operation. Check for signs of wear, damage, or deformation, including tooth wear, cracks, or excessive backlash. Perform routine lubrication as recommended by the manufacturer. Replace any worn or damaged gear racks promptly to prevent unexpected failures that could lead to accidents or equipment damage.
  • Environmental Considerations: Consider the environmental conditions in which the plastic gear rack will operate. Extreme temperatures, excessive humidity, or exposure to corrosive substances can degrade the performance and integrity of the gear rack. Select a plastic material that is suitable for the anticipated environmental conditions and ensure any necessary protective measures are in place to prevent deterioration or failure.
  • Operator Training: Provide proper training to operators working with machinery or equipment that incorporates plastic gear racks. Ensure they understand the potential hazards, safety protocols, and procedures for safe operation, maintenance, and inspection of the gear racks. Promote a culture of safety and encourage operators to report any concerns or issues promptly.

It’s essential to adhere to relevant safety standards, regulations, and guidelines specific to the industry and application when working with plastic gear racks. Consulting with experts, such as engineers or safety professionals, can provide valuable insights and help ensure compliance with safety requirements.

plastic gear rack

Can plastic gear racks be integrated into medical equipment for linear motion?

Yes, plastic gear racks can be successfully integrated into medical equipment for linear motion applications, offering several advantages in this specific context. Here’s a detailed explanation of why plastic gear racks are suitable for use in medical equipment:

  • Biocompatibility: Plastic gear racks can be manufactured using biocompatible materials that are safe for use in medical applications. These materials are specifically formulated to be compatible with the human body and do not cause adverse reactions or toxicity. Biocompatible plastic gear racks ensure the highest level of patient safety when integrated into medical equipment.
  • Low Friction and Smooth Operation: Plastic gear racks exhibit low friction characteristics, resulting in smooth and precise linear motion in medical equipment. The smooth operation is crucial in applications where accuracy and precision are required, such as in medical imaging devices, robotic surgery systems, or patient positioning equipment.
  • Noise Reduction: Plastic gear racks offer quieter operation compared to metal gear racks. The non-metallic construction of plastic gear racks helps dampen vibrations and noise transmission, contributing to a quieter working environment in medical settings where noise reduction is essential for patient comfort and the concentration of medical professionals.
  • Chemical Resistance: Plastic gear racks can be manufactured from materials that offer excellent resistance to a wide range of chemicals and disinfectants. In medical equipment where frequent cleaning and sterilization are necessary, plastic gear racks can withstand exposure to cleaning agents and disinfectants without degrading or suffering from corrosion. This chemical resistance ensures the longevity and reliability of the gear rack in medical environments.
  • Lightweight: Plastic gear racks are generally lighter in weight compared to metal gear racks. The lightweight nature of plastic gear racks simplifies the design and construction of medical equipment, reduces the load on support structures, and allows for easier handling and maneuverability. It is particularly advantageous in portable medical devices or equipment that requires frequent repositioning or transportation.
  • Design Flexibility: Plastic gear racks can be molded into various shapes and sizes, offering design flexibility for integration into different types of medical equipment. They can be customized to meet specific application requirements, including load capacity, dimensional constraints, and compatibility with other components. Plastic gear racks can be designed to fit seamlessly into the overall system, optimizing performance and functionality.

When integrating plastic gear racks into medical equipment, it’s important to select materials that meet the necessary regulatory standards and have been tested for biocompatibility. Consulting with gear rack manufacturers or suppliers who specialize in medical-grade plastics can ensure the appropriate selection of plastic gear racks that meet the specific requirements of medical equipment for linear motion.

plastic gear rack

How does the choice of plastic material affect the performance of gear racks?

The choice of plastic material significantly impacts the performance of gear racks. Different plastic materials offer distinct properties and characteristics that can affect various aspects of gear rack performance. Here’s a detailed explanation of how the choice of plastic material affects the performance of gear racks:

  • Strength and Durability: The selected plastic material determines the strength and durability of the gear rack. Plastics like nylon and polyacetal (POM) are known for their high strength and toughness, enabling gear racks to withstand heavy loads and repetitive motion without deformation or failure. The choice of a suitable plastic with adequate strength is crucial to ensure the gear rack can handle the intended application requirements and operating conditions.
  • Wear Resistance: Different plastics exhibit varying levels of wear resistance. Nylon and polyacetal gear racks have excellent wear resistance, making them suitable for applications with high contact forces and frequent sliding motion. The wear resistance of the plastic material affects the longevity and reliability of the gear rack, reducing the need for frequent replacements or maintenance.
  • Friction and Lubrication: The choice of plastic material can influence the friction characteristics of the gear rack. Certain plastics, such as nylon, have inherent low friction properties, reducing the power loss and heat generation during operation. Some plastics, like nylon and polyacetal, also exhibit self-lubricating properties, minimizing the need for external lubrication and ensuring smooth and efficient motion.
  • Chemical Resistance: Different plastics offer varying levels of chemical resistance. Some plastics, like polyethylene (PE) and polypropylene (PP), have good chemical resistance, making them suitable for environments where exposure to chemicals or solvents is common. The choice of a chemically resistant plastic ensures that the gear rack remains unaffected by corrosive substances, maintaining its structural integrity and performance over time.
  • Temperature Resistance: Plastics have different temperature resistance capabilities. High-performance plastics like polycarbonate (PC) and polyphenylene sulfide (PPS) offer excellent heat resistance, making them suitable for applications where elevated temperatures are present. Choosing a plastic material that can withstand the anticipated temperature range ensures that the gear rack maintains its dimensional stability and mechanical properties under varying thermal conditions.
  • Weight and Inertia: The choice of plastic material affects the weight and inertia of the gear rack. Plastics like nylon and polyacetal have low density, resulting in lightweight gear racks. Reduced weight minimizes the inertia and allows for faster acceleration, deceleration, and overall improved dynamic performance. Lighter gear racks also contribute to energy efficiency and ease of handling during installation or maintenance.
  • Noise and Vibration: The selection of plastic material can influence the noise and vibration levels of the gear rack during operation. Certain plastics, such as nylon, have inherent damping properties that help reduce noise and vibration. By choosing a plastic material with good vibration absorption characteristics, gear racks can operate more quietly, minimizing disturbances and improving user comfort.

It’s important to consider the specific requirements of the application and the intended operating conditions when selecting the plastic material for gear racks. Understanding the performance implications of different plastic materials allows for the optimal choice that aligns with the desired functionality, durability, and overall performance of the gear rack.

China best Gear Rack Great Quality Stainless Steel Helical Spur POM Plastic and Pinion Steering Metric Ground Linear Flexible Best Price Manufacturer Industrial Gear Rack gear boxChina best Gear Rack Great Quality Stainless Steel Helical Spur POM Plastic and Pinion Steering Metric Ground Linear Flexible Best Price Manufacturer Industrial Gear Rack gear box
editor by Dream 2024-05-14